On the influence of geometrical deviations of flexure hinges on the trajectory behaviour of straight-line compliant mechanisms for ultra-precision applications :
Zum Einfluss von geometrischen Abweichungen von Festkörpergelenken auf das Bahnverhalten von nachgiebigen Geradführungsmechanismen für Ultrapräzisionsanwendungen. - In: Achte IFToMM D-A-CH Konferenz 2022, (2022), insges. 2 S.
https://doi.org/10.17185/duepublico/75447
Investigations on low-friction kinematic couplings based on compliant mechanism. - In: Proceedings of the 21st International Conference of the European Society for Precision Engineering and Nanotechnology, (2021), S. 517-518
Traceable 5D-nanofabrication with nano positioning and nano measuring machines. - In: Proceedings of the 21st International Conference of the European Society for Precision Engineering and Nanotechnology, (2021), S. 333-336
Today, besides the ongoing progress in the reduction of feature sizes, the measuring and fabrication of freeform surfaces with nanometre uncertainty, e.g. for aspheric lenses or structures with high aspect ratios, are a challenging task. Usually, dealing with such objects is limited by the local tilt angle between the object surface and the tool axis. There are different approaches to perform such measurements. In this paper, an extension of the Nano Measuring Machine NMM-1 with two rotational axes is described. With the proposed setup, it is possible to orientate the tool-axis perpendicular to the sample in every position, allowing larger angles to be measured / structured and minimising the uncertainty of the process e.g. due to the tilt dependency of the tool. Various machine designs are investigated and finally a solution with one rotary and one goniometer stage is integrated, preserving the existing machine infrastructure and allowing the addressability of a full hemisphere without limiting the measuring volume. As the tool centre point maintains its position during tool rotation, the Abbe principle is still fulfilled in every angular orientation. Emphasis was put on the metrological traceability of the whole system, including linear and rotary axes as well the tool itself. This was achieved by using a reference hemisphere, compensating the trajectory errors of the rotational axes. For the developed arrangement, the measurement uncertainty was investigated and several strategies for an in-situ-calibration of the additional axes are described. Finally, nanofabrication on large slopes is demonstrated.
On the development of five-axes nanopositioning machines for measurement and fabrication purposes based on Cartesian systems. - In: Proceedings of the 21st International Conference of the European Society for Precision Engineering and Nanotechnology, (2021), S. 213-216
Behaviour of porous aerostatic bearings with various restrictor permeabilities. - In: Proceedings of the 21st International Conference of the European Society for Precision Engineering and Nanotechnology, (2021), S. 115-118
Aerostatic bearings are externally pressurized gas lubricated bearings. Aerostatic bearings are used in high speed and precision motion applications due to low friction and high accuracy. They use a restrictor to limit the flow of the gas into the bearing gap. The presence of the restrictor increases the stability of the bearing against self-excited vibrations. This study focuses on porous graphite restrictors and the effect of permeability on the behaviour of the bearing. The bearings were studied both experimentally and with a simulation model. Flat bearing pads with 37 mm diameter and different restrictor bulk permeability were manufactured and tested. Experimental measurements were conducted on a test setup allowing loading of the bearing against a ground steel plate. The load was supplied with a series of weights. The air gap was measured with a linear length gauge, measuring the displacement of the air bearing. The pressure was controlled with a regulator and the flow rate into the bearing was measured. In order to build an accurate simulation model, the permeability of the used material was calculated from the measured short circuit flow through each 4.5 mm thick sample. The flow in the porous material and in the restrictive layer follows Darcy's law, the flow in the air gap is described by the Navier-Stokes-equation. The simulation model was validated with experimental results. Measurement and simulation results include the air gap height, load and flow rate at a supply pressure of 0.4 MPa. According to previous research and preliminary results the surface restrictor layer has increased the resistance of the bearing to self-excited airhammer vibration, leading to a higher load capacity.
Torque-compensating adjustment drive for mechanically sensitive devices. - In: Proceedings of the 21st International Conference of the European Society for Precision Engineering and Nanotechnology, (2021), S. 113-114
Development of a laser beam deflection system for hybrid large scale additive manufacturing. - In: Proceedings of the 21st International Conference of the European Society for Precision Engineering and Nanotechnology, (2021), S. 75-78
Adjustment concept for compensating stiffness and tilt sensitivity of a novel monolithic EMFC weighing cell. - In: SMSI 2021, (2021), S. 53-54
This paper describes the experimental investigation of a new adjustment concept for planar monolithic high precision electromagnetic force compensated weighing cells. The concept allows to adjust the stiffness and the tilt sensitivity of the compliant mechanisms to an optimum. A new prototype mechanism is set up and adjusted according to the developed mechanical model. For evaluation of the concept, the system was tested on a high precision tilt table and under high vacuum conditions.
https://doi.org/10.5162/SMSI2021/A3.1
A novel planar two-axis leaf-type notch flexure hinge with coincident rotation axes and its application to micropositioning stages. - In: Microactuators, microsensors and micromechanisms, (2021), S. 1-14
Compliant mechanisms with flexure hinges are well-suited for high-precision applications due to their smooth and repeatable motion. However, the synthesis of planar compliant mechanisms based on notch flexure hinges is mostly limited to the use of single-axis hinges due to the lack of certain multiple-axis flexure hinges. This contribution introduces a novel planar leaf-type notch flexure hinge with two coincident rotation axes based on circular pre-curved leaf springs. A generally suitable hinge geometry is determined through a parametric study using the finite element method (FEM). Finally, the two-axis flexure hinge is applied and investigated for the use in two planar micropositioning stages for the rectilinear guidance of an output link with a large centimeter stroke. The presented two-axis flexure hinge turns out to be a suitable approach to monolithically connect three links of a compliant mechanism in a planar and precise way.
https://doi.org/10.1007/978-3-030-61652-6_1
Characterization of thin flexure hinges for precision applications based on first eigenfrequency. - In: Microactuators, microsensors and micromechanisms, (2021), S. 15-24
Flexure hinges with small cross-section heights are state of the art in numerous precision engineering applications due to their capability for smooth and repeatable motion. However, the high sensitivity to manufacturing influences represents a challenge. We propose a characterization method for flexure hinges based on the measurement of the free oscillation, to enable the consideration of manufacturing influences in the early stages of the design process. Three semi-circular flexure hinges with different cross-section heights and highly accurate geometry were investigated experimentally to compare them with three theoretical modeling approaches. The results for the three flexure hinge specimens showed small deviations to the predicted values from the models which is in agreement with the results of dimensional measurements. With each modeling approach, a deviation of the minimal notch height from the nominal value can be calculated. This value, in turn, can be used as manufacturing allowance for subsequent manufacturing of compliant mechanisms using the same manufacturing method. An exemplary compliant parallel-crank mechanism proves the applicability of the concept to compliant mechanisms with multiple flexure hinges.
https://doi.org/10.1007/978-3-030-61652-6_2