Geförderte OA-Publikationen

To reliably characterize fast dynamic heat transfer mechanisms, fast-response temperature sensors are crucial, including knowledge about the temporal response. In this paper, the dynamic behavior of a Fiber Bragg Grating temperature sensor is investigated and compared to different types of fast-response thermocouples using two different experimental dynamic characterization methods. A temperature step is generated by either plunging the sensor into a fluid or exposing it to a fluid droplet at different temperatures. The step response is evaluated to determine the sensor response time. Calibration runs are performed for a silica-based 0.1mm FBG sensor, as well as for 0.16mm and 0.8mm exposed tip and 0.25mm sheathed tip type K thermocouples. Water, glycerin, oil and GaInSn were used to cover a broad range of applications regarding different thermal diffusivities and viscosities. The FBG sensor showed the shortest response times compared to the thermocouples, ranging from 60ms in oil down to 3ms in liquid metal, which is 20% up to 70% faster compared to a 0.25mm sheathed tip type K thermocouple. Additional plunging calibration runs of the FBG sensor were performed in a ternary nitrate molten salt mixture (HITEC) to determine its overall and dynamic behavior in corrosive fluids at elevated temperatures. It turns out that the FBG sensor is not affected by the molten salt and shows similar response times to those measured in water. Regarding the characterization methods, both techniques show reproducible results, even though the droplet method is inapplicable for sensors with higher heat capacity or lower thermal conductivity than the calibration fluid. Furthermore, splashing effects for fluids with low viscosity reduce the reliability of the droplet method. The results also show that a dynamic characterization is indispensable for temperature measurements with high temporal resolution because the response time depends on the sensor size and the heat transfer coefficient between sensor and surrounding, which in turn depends on the sensor type, fluid properties and the flow parameters.

Surface structuring methods are crucial in semiconductor manufacturing, as they enable the creation of intricate structures on the semiconductor surface, influencing the material’s electrical, mechanical, and chemical properties. This study employs one such structuring method known as reactive ion etching to create black Si structures on silicon substrates. After thermal oxidation, their influence on the reaction of Al/Ni nanoscale multilayers is. For this purpose, various densities of thermally oxidized black Si structures are investigated. It reveals distinct reactive behaviors without corresponding differences in energy release during differential scanning calorimetry measurements. Higher oxidized black Si structure densities result in elevated temperatures and faster reaction propagation, showing fewer defects and reduced layer connections in cross-sectional analyses. The properties of the reactive multilayers on high structure density show the same performance as a reaction on flat thermal SiO2, causing delamination when exceeding 23 structures per µm2. Conversely, lower structure density ensures attachment of reactive multilayers to the substrate due to an increased number of defects, acting as predetermined breaking points for the AlNi alloy. By establishing the adhesion between the reacted multilayer and the substrate, surface structuring could lead to a potential increase in bond strength when using reactive multilayers for bonding.

Progressive developments in the field of lightweight construction and engineering demand continuous substitution of metals with suitable polymers. However, the combination of dissimilar materials results in a multitude of challenges based on different chemical and physical material properties. Reactive multilayer systems offer a promising joining method for flexible and low-distortion joining of dissimilar joining partners with an energy source introduced directly into the joining zone. Within this publication, hybrid lap joints between semi-crystalline polyamide 6 and surface-structured austenitic steel X5CrNi18-10 (EN 1.4301) were joined using reactive Al/Ni multilayer foils of the type Indium-NanoFoil®. Main objective is to examine possibilities of influencing crack initiation in the foil plane by variation of joining pressure and different metal surface structures with regard to geometry, density and orientation. Thus, the position of foil cracks is superimposed onto the metal structure and associated filling with molten plastic is improved. Consequently, characterisation of occurring crack positions as function of joining pressure and metal structure, analysis of the composite in terms of structural filling and joint strength as well as possible causes of crack initiation are evaluated.

Highly concentrated “‘water-in-salt”’ (WIS) electrolytes are promising for high-performance energy storage devices due to their wide electrochemical stability window. However, the energy storage mechanism of MnO2 in WIS electrolytes-based supercapacitors remains unclear. Herein, MnO2 nanoflowers are successfully grown on mesoporous bowl-like carbon (MBC) particles to generate MnO2/MBC composites, which not only increase electroactive sites and inhibit the pulverization of MnO2 particles during the fast charging/discharging processes, but also facilitate the electron transfer and ion diffusion within the whole electrode, resulting in significant enhancement of the electrochemical performance. An asymmetric supercapacitor, assembled with MnO2/MBC and activated carbon (AC) and using 21 m LiTFSI solution as the WIS electrolyte, delivers an ultrahigh energy density of 70.2 Wh kg−1 at 700 W kg−1, and still retains 24.8 Wh kg−1 when the power density is increased to 28 kW kg−1. The ex situ XRD, Raman, and XPS measurements reveal that a reversible reaction of MnO2 + xLi+ + xe−↔LixMnO2 takes place during charging and discharging. Therefore, the asymmetric MnO2/MBC//AC supercapacitor with LiTFSI electrolyte is actually a lithium-ion hybrid supercapacitor, which can greatly boost the energy density of the assembled device and expand the voltage window.

Pressure reducing valves (PRVs) are essentially used to reduce operational pressures in water distribution systems (WDSs) to minimize water leakage. However, water age in a WDS is an important variable describing the water quality and should be kept as low as possible. Therefore, the aim of this study is to investigate the possibility and potential of simultaneously minimizing both pressure and water age by using PRVs. To determine the optimal location and setting of PRVs, a mixed-integer nonlinear programming (MINLP) problem is formulated with minimization of the sum of the weighted total water age and pressure as the objective function, where the weighting factor can be defined by the user’s preference. The equality constraints consist of the hydraulic equations and water age functions to describe pressure and water age in the distribution network, while the inequality constraints ensure them in the defined operating ranges, respectively. Applying the proposed approach to two case studies, the results show that both water age and pressure can indeed be significantly reduced by the optimized position and setting of the PRVs.